The new way of profiling metal-bond diamond and CBN grinding wheels
The new »mini contour« has been developed on the basis of the successful »Dia-2200-mini« and is specifically optimised for the profiling of grinding wheels. Furthermore all functions of the »Dia-2200-mini« are available. More than 30 years of experience in processing diamond tools are included in this machine.
Grinding wheels which have been dressed with the »mini contour« stand out for their high grain protusion and maximum profile accuracy. The superior process technology of the »mini contour« allows not only for the profiling of new grinding wheels, also reprofiling can easily be handled.
For grinding wheels with maximum removal rate
The dressing process of the »mini contour« allows for highest grain protrusion and thus for grinding wheels with particularly effective cutting performance
Easiest reprofiling of grinding wheels
Contrary to other procedures the removal rate for reprofiling used grinding wheels is only 0.1mm
Ergonomic design and low space requirement
Due to the ergonomic and compact machine design the tool are easily accessible, and the machine finds its place in even the smallest production
Metal-bond grinding wheels of the next generation
Grain protrusions of up to 70% achieve hitherto unknown performances of metal-bond grinding wheels.
Easy reprofiling of used grinding wheels without any major changes to the diameter.
Classic profiles for carbide cutting inserts can optimally be realised with the »mini contour«.
The rebirth oft he metal bond
The »mini contour« allows for metal-bond grinding wheels offering unprecedented possibilities and maximum precision.
Deep grinding
Even finest contours with narrow widths of a few millimeters between the segments and depths of several cm can be realised with a high degree of accuracy.
»mini« vs EDM
Even grit sizes of 170µm are possible with the »mini contour«, contrary to the wire EDM machines which in this case regularly lose contact.
A control system with great attention to detail
Newcomers in the “Dia service business” are supported by a clearly laid-out menu guidance on the screen.
Video tutorials
Due to the semi-automated set-up function and the video support machine set-up has never been so easy.
Easy handling
Whether tool editor or machine data dialogue, the graphical support explaining every operating window is always present.
Microsoft Windows
The control system, based on Microsoft Windows, allows you to reduce complex operations to a few clicks.
Database
Database-supported tool editor :
store your data locally or on the server
look for the tool type, tool number or any other data
»dia-ToolNet«
save time and avoid input errors by using the workflow of the »dia-ToolNet« system
use the »dia-ToolNet« station for central preparation and measuring of all tools
share your tool data with other machines of the LACH DIAMANT family
Modular design
The modular design of the control system allows easy maintenance and repair and provides maximum reliability over the entire lifetime of your »mini contour«.
Digital generator of the latest generation
Roughing, finishing and fine finishing have served their time. The digital generator of the »mini contour« allows unlimited generator stages. Use the optimal electrode material for your tool and save processing time and costs! Due to the HSK50 spindle mount electrode change is a matter of seconds.
Graphite electrode
Advantage of the graphite electrode:
tool geometries can easily be transmitted to the electrode by means of a dressing, too.
Thus, processing of complex profiles becomes child’splay.
Copper electrode
The high dimensional stability of the copper electrode minimises the dressing cycles and thus becomes the ideal partner for all tools with shear cut or grinding wheels with „simple“ profiles.
Ra < 0,2µm
Regardless of the electrode material it is possible to achieve highest surface qualities. Your customers will be impressed by the improved tool lives and the extreme grain protrusion of the grinding wheels.
»mini-contour«
For more information about the »mini-contour« please download our leaflet. Should you have any questions or require a machine demonstration, please do not hesitate to contact us.