Wind power industry

Diamond tools for delamination-free processing

The machining of GRP and CFRP calls for special know-how. Meanwhile, diamond tools – either with diamond or PCD – belong to the standard repertoire for the processing of any type of composite materials.

LACH DIAMANT tools are highly innovative, work with highest precision and increase economic efficiency by a multiple.

Wide variety of uses on all current machines in wind turbine and rotorblade processing: CNC, robotic and manual milling machines.

More than 20 years of
experience and know-how in wind power industry

Technical advice and special solutions

Made in Germany

Highlight

For more than 20 years the LACH DIAMANT engineers have been working with the challenging material and with their experience and intuition – have supported the wind power industry in becoming „greener“:

The drill with internal exhaustion for a dustfree and precise drilling operation.

Drills with internal exhaustion

Innovation: PCD drills with internal exhaustion

patented by LACH DIAMANT
dust- and chipfree
long tool life
eco-friendly

Diamond tools for rotorblade production

Tools with diamond or PCD ensure a precise processing of this highly abrasive material and with maximum infeed, tool lives and reduced production cycle times.

The economic efficiency of diamond tools in this processing step is out of reach for carbide tools.

Process: cutting of the rotor blade`s root end

Solution: diamond and PCD cutting saws

PCD-tipped cutting saws

PCD-tipped cutting saws

long tool life
high infeed rates increase the machine utilisation
high efficiency
Tools can be resharpened and re-tipped several times
diameters from Ø300 to 550 mm
usable on all current machines

Cutting saws with diamond coating

Cutting saws with diamond coating

diamond coating by means of electroplating process
cost-effective solution
easy to use
recoatable multiple times
diameters from Ø300 to 550 mm
usable on all current machines – also for manual milling machines

Process: face milling of the rotorblade`s root end

Solution: PCD face milling cutter

PCD monoblock milling cutters

PCD monoblock milling cutters in process

The LACH DIAMANT high-performance face milling cutters allow maximum face milling accuracy with a low degree of delamination. High feed rates reduce machining times by a multiple. Internal coolant channels for longer tool lives of the high-performance cutting tools. The PCD cutting edges can be re-sharpend and/or re-tipped with PCD several times.

diameters from Ø80 to 220 mm
for SK or HSK adapters

Process: Axial drilling for threaded pins + radial drilling for threaded bushes

Solution: PCD and diamond drills

PCD Drills in root end production

PCD brazed solid drills

Also LACH DIAMANT solid drills with PCD cutting edges allow delamination-free bore entrances and outlets.

The extra-hard cutting material allows maximum feed rates reducing production times by a multiple. Internal coolant channels for longer tool lives. The PCD cutting edges can be resharpend and/or re-tipped with PCD several times.

also available with integrated internal exhaustion (A LACH DIAMANT innovation – see Highlight)
recommended for CNC machines
diameters from Ø20 to 100 mm
for SK or HSK adapters

PCD hollow drills

low cutting forces
low vibration
reduced chip formation
bore diameter Ø30 – 150 mm
for SK or HSK adapters
recommended for robotic systems

Diamond hollow drills

diamond coating by means of electroplating process
cost-efficient alternative
low cutting forces
low vibration
minimal burr formation
bore diameter Ø30 – 150 mm
recommended for robotic systems

Downloads

Rotorblades in Perfection
Diamond tools for the root end: cutting, drilling, milling

DOWNLOAD

Diamond Tools for Composite Materials

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Custom Solutions

Besides the production of the above mentioned tools we develop customised solutions for your specific application. Special dimensions are manufactured according to your requests and requirements.