Copper commutators in electric motors require a high-precision surface quality which is achieved by using polycrystalline diamond (PCD). K-inserts for corner radius turning, round inserts with 12-segments (for multiple use) for peel turning or T-inserts for both turning operations: PCD provides precise surfaces and achieves maximum tool lives.
Minimal burr formation
Optimised surface quality
Reduced tool wear
PCD for corner radius turning
minimal burr formation
low cutting forces
reduced tool wear
adjustable surface quality
TFGN - Cutting insert
suitable for tool holder CTBF and CTCF
corner radius turning
usable also for peel turning (without radius)
CTBF - Tool holder
tool holder with swivelling clamp
KFGN - Cutting insert
suitable for tool holder CXVF
CXVF - Tool holder
tool holder with swivelling clamp
PCD for peel turning
better surface quality (Ra, Rz) at the same parameter setup
improved access depending on the commutator design
TFGN - Cutting insert
suitable for tool holder CTBF and CTCF
peel turning (without radius)
usable also for peel turning (without radius)
CTCF - Tool holder
tool holder with swivelling clamp
RFGN - Round insert
suitable for tool holder CRCF
CRCF - Tool holder
optional feature: flexibly adjustable pitch angle
PCD for wear protection - the economical alternative
PCD-tipped wear parts stand out due to minimal friction and low wear in comparison with carbide, cermet or ceramic wear parts.
PCD-tipped wear parts will be manufactured according to your application. We will lift your operation onto the next level to higher efficiency.
Examples for the use in electric motor manufacturing:
Turning tools with polycrystalline diamond (PCD) cutting edges are successfully used for processing aluminium and all non-ferrous metals. CBN, the second hardest cutting material, is considered to be a guarantee for success for turning hardened steels.
Curious about our turning programme? Get more informationhere.
Along with the manufacturing of our standard products we develop tailor-made solutions for your specific application. Special dimensions are manufactured according to your request and demand.