It has never been so easy to process diamond saw blades or hoggers fully automatically in one clamping setup. Regardless of whether it is a small scoring saw or a special saw blade for aluminium processing with diameter 800 mm. The concept allows the lightning-fast changing of saw blades or hoggers with diameters from 80 to 800 mm without resetting the machine. Due to the electrically pivoting electrode tooth shapes can be freely defined in the control system without any CNC knowledge. Special emphasis should be placed on the high process safety and accuracy of the »3Dia Saw Grinder«.
Fast eroding processes and extremely short setup times are essential characteristics of the »3Dia Saw Grinder«. It only takes a few moments to clamp a new tool
Once setup is finished the »3Dia Saw Grinder« is able to process every tool type, regardless of the diameter. The requested tooth shapes are programmed via a graphic user interface
LACH DIAMANT’s digital generator guarantees shortest machining times and best quality. Benefit from the pioneer’s 40 years of experience in eroding diamond tools
The »3Dia Saw Grinder« has been developed with direct support from our service departments, based on the idea of meeting the daily requirements in production and sharpening service of diamond saw blades and hoggers in an easy and precise way.
The automatic correction of the axial run-out always ensures that the PCD tooth to be processed is aligned to the center of the blade. This enables saws to be made in the highest perfection.
The »3Dia Saw Grinder« is equipped with two self-sufficient working measuring systems; one measuring probe for the tool being processed and another probe for the state of the electrode. This interaction enables easy operation and highest quality.
The requested tooth shape can easily be selected via the software. In addition several special variants are possible (e.g. a saw blade with three different tooth shapes).
The generously sized axes of the »3Dia Saw Grinder« allow for the mounting of several tools on a SK40 arbor. This does not only work very well with identical tools but also in case of different tools, provided that they can be mounted together on the same arbor.
Every single tool can be defined individually, different tooth shapes or diameters do not represent a problem.
Due to the special machine concept it is not necessary to purchase expensive loading systems and, at the same time, allows an extremely high degree of utilisation of the »3Dia Saw Grinder« without the need to continually intervene in the process.
Newcomers in the “Dia service business” are supported by a clearly laid-out menu guidance on the screen.
Due to the semi-automated set-up function and the video support machine set-up has never been so easy!
Whether tool editor or machine data dialogue, the graphical support explaining every operating window is always present!
The control system, based on Microsoft Windows, allows you to reduce complex operations to a few clicks.
Database-supported tool editor:
The modular design of the control system allows easy maintenance and repair and provides maximum reliability over the entire lifetime of your »3Dia Saw Grinders«.
Roughing, finishing and fine finishing have served their time. The digital generator of the »3Dia Saw Grinders« allows unlimited generator stages. Use the optimal electrode material for your tool and save processing time and costs! Due to the HSK50 spindle mount electrode change is a matter of seconds.
Advantage of the graphite electrode:
The high dimensional stability of copper electrodes minimises the dressing cycles and thus becomes the optimal partner for all tools with axial angle.
Whatever the electrode material, best surface qualities are achieved. Your customers will be impressed by the improved tool life.
For more information on »Dia-2200-mini« please download our information leaflet. Should you have any questions or require a machine demonstration, please do not hesitate to contact us!